This equipment is a fully automatic intelligent production line specially designed for precision alignment and high-speed assembly/stacking of high-performance battery plates. The whole machine adopts a modular and high rigidity structural design, with external dimensions of 10000mm × 2500mm × 3000mm. It realizes the full process automation operation from automatic feeding, precision unwinding to extreme group forming in a compact factory layout.
The system is based on advanced multi axis servo synchronous control technology, with a comprehensive production efficiency of up to 150 pcs/min, which is at the forefront of the industry. The equipment has strong product adaptability and can be widely compatible with various specifications of electrode plates with lengths of 90-155mm, widths of 100-155mm, and thicknesses of 0.8-2.5mm. The equipment comes standard with a dual station intelligent alternating feeding system to ensure uninterrupted production; Combined with high-precision single station unwinding and intelligent clamping mechanism, intelligent adaptive assembly of large-span pole group thickness (20-120mm) can be achieved. This device is a core high-speed manufacturing equipment for high-quality battery manufacturing enterprises to increase production capacity, reduce labor costs, and ensure cell consistency.
1.Top performance in the industry, with a 25% increase in single machine production capacity and 150 pcs/min high-speed stable operation: Through deep optimization of servo control algorithms and lightweight high-strength robotic arm design, the response time of grasping and whole train mechanisms has been reduced by 20%. Compared to the mainstream efficiency of 100-120 pcs/min in the same industry, this equipment can directly increase single line production capacity by more than 25%, significantly shortening the customer's equipment investment return cycle.
2.Dual station "zero downtime" material exchange, maximizing OEE dual station intelligent feeding (Two Stations): adopting a redundant dual station alternating feeding design. When the materials at station A are about to run out, the system seamlessly switches to station B, achieving 24-hour continuous production supply. Thoroughly solved the hidden standby loss caused by frequent manual feeding of traditional equipment, keeping the overall operating efficiency (OEE) above 95%.
3.Ultimate compatibility and flexible manufacturing, versatile and adaptable in a wide range: the plate thickness is compatible with 0.8mm ultra-thin plates to 2.5mm thick plates, and the thickness span of the electrode group can reach 20-120mm. Whether it is a lightweight energy storage battery or a multi-layer thick plate power/special battery, it can be easily replaced in seconds through one click formula calling, greatly reducing the cost of secondary equipment investment for enterprises. Non destructive polar ear and edge protection: During the high-speed transportation and
| Specifications | Parameters |
|---|---|
| Machine Dimension(mm) | (L*W*H) 10000 * 2500*3000 |
| Machine Efficiency | 150pcs/min |
| Air Supply | 0.2m3/min,0.6MPa |
| Applicable range of electrode plate sizes | Plate length: 90–155mm; Plate width: 100–155mm |
| Unwinding stations | Two Stations |
| Loading Stations | One Station |
Pain Point: Frequent product upgrade brings high equipment modification cost & material shortage.
Solution: Flexible convertible production lines plus stocked multi-category raw materials.
Products: Production lines enabling quick product switching, in-stock full-range raw materials and finished pole plates.
Outcomes: Fast production line conversion without full new equipment procurement; spot delivery of materials shortens the launch cycle of new products
Flexible convertible production lines plus stocked multi-category raw materials.
Pain Point: Overseas clients lack after-sales installation & stable raw material replenishment.
Solution: Turnkey full-line service plus sustainable long-term supply of supporting materials
Products: Complete production lines, wearing spare parts and continuously stocked core battery raw materials
Outcomes: On-site installation, commissioning and operator training to enable qualified production upon launch; long-term fixed-price raw material supply hedges against raw material price hikes.
Turnkey full-line service plus sustainable long-term supply of supporting materials
Pain Point: Mismatch between equipment and raw material leads to low yield & frequent shutdown.
Solution: Formulation & material matching from in-house R&D, with production equipment optimized for self-developed raw materials.
Products: Custom-built production machines + tailor-made formulas and supporting raw materials.
Outcomes: Perfect compatibility between equipment and materials improves finished product yield and cuts downtime caused by repeated line adjustment.
Formulation & material matching from in-house R&D, with production equipment optimized for self-developed raw materials.
Pain Point: Multi-supplier procurement causes complicated account management & high sourcing expense.
Solution: One-stop procurement of production equipment + full battery parts & raw materials.
Products: Full-auto production lines + battery accessories.
Result: Simplify procurement procedures, cut total purchasing expenses and shorten material lead time.
One-stop procurement of production equipment + full battery parts & raw materials.
